File Name: | ev 3000 manual.pdf |
Size: | 4162 KB |
Type: | PDF, ePub, eBook, fb2, mobi, txt, doc, rtf, djvu |
Category: | Book |
Uploaded | 3 May 2019, 16:54 PM |
Interface | English |
Rating | 4.6/5 from 794 votes |
Status | AVAILABLE |
Last checked | 14 Minutes ago! |
User Manual. Version. Revision dateUsers may contact the nearest. Emerson local sales office or service center. All rights reserved. The contents in this document are subject to change without notice. Emerson Network Power Co., Ltd. Homepage: www.emersonnetworkpower.com.cn. Contents. Chapter 1 Introduction. 1Board And Interface Board. 17. Chapter 4 Simple Running Of Inverter. 23Commands. 23Chapter 2 Models And Specifications. 5Chapter 5 Function Parameter Table. 35Table. 7Chapter 3 Installation And Cable Connection. 10Cover. 11Functions. 48Terminals. 16. Chapter 6 Detailed Function Introduction. 49Protection. 56. Chapter 9 Options. 91Function. 68Function. 74Function. 79Chapter 7 Troubleshooting. 85Chapter 8 Preservation And Maintenance. 88Parts. 90External Braking Unit. 92Information. 95Bus Adapter. 96Monitoring Software Package. 96. Appendix 1 Application Requirements In Dusty. Environment. 97. Instruction. 98. Chapter 1 IntroductionThank you for using EV3000 series high performance vectorEV3000 series inverter developed and manufactured by. Emerson Network Power Co., Ltd. provides you with highThrough decouplingThe inverter provides LED toBackground commissioning and monitoring softwareThe inverter’s compactThe design andBefore using EV3000 series inverter, please read thisImproper use canSo, you should read thisUpon unpacking, please confirm the following:Any damage occurred during transportation;Check whether the model and specifications on theIf there is any error, please contact your supplier.Inverter series. Code Inverter type. General loadCodeThe nameplate is on the right bottom of the case of theInverter modelRated output capacity, current,Emerson Network Power Co., Ltd. EV3000 Series Inverter User Manual. Figure 1-1. Inverter nameplateParts of inverter are shown in Figure 1-2. Keypad.http://www.reiki.mannaz.pl/userfiles1/eddie-bauer-car-seat-3-in-1-user-manual.xml
KeypadKeypadInterface boardInterfaceCharge indicatorInterface boardCoverShieldControlParts of inverterOperations which are not performed according toOperations which are not performed according toPlease install the inverter on metal or other nonflammablePlease don’t install it near combustible material, otherwise therePlease don’t install the inverter in the site with explosive gases,Only qualified personnel can perform wire-connection jobWire-connection job can only be done when the mains are cutThe earth terminal of frequency converter must be connected toAttention. Install the cover plate properly before power up, otherwise thereDon't mix input terminals and output terminals, otherwise there isThe inverters on shelf over 2 years should be ramped up byDo not touch the control terminals when it is live, otherwise thereDo not operate on inverter with wet hand, otherwise there is aMaintenace can not be done until 10 minutes after the power offOnly qualified personnel should replace the components. Do notAfter replacement of control panel, the parameters must beAttentionBe sure to connect the main loop terminal with cable lug firmly,Don't connect control terminals directly with 220V signal,Bare part of lugs in main circuit must be bound with insulationBefore using the inverter, you are required to adjust relevantOr else, theCompared to the standard frequency operation. EV3000 series inverters are voltage type inverter. Its outputEV3000 Series Inverter User Manual. Chapter 1 IntroductionConstant torque low speed runningIf low speed constantThe electro-thermal protective value of motor. Figure 1-3. Capacitor connection with inverter output prohibited. If the applicable motor is selected according to requirements,If the ratings of applied motor are not in compliance with theUsage outside the range of rated voltage. Running at frequency above 50Hz.http://www.conditum.nl/userfiles/eddie-bauer-car-seat-canada-manual.xml
The modification from 3-phase input to 2-phase input is notIf there are only two phasesIf running at frequency above 50Hz, besides the incrementLubrication of mechanical devices. When the mechanical devices like deceleration box andNegative torque load. The motor runs in 4 quadrants with Negative torque load,Braking unitsEV3000-4T2200G, external braking unit and brakingThe mechanical resonance point of load. The inverter is not applicable out of the specified range ofLightning strike protection. There are lightning overcurrent devices inside the inverterAltitude and deration. When the altitude is higher than 1000m, the cooling effect ofFigure 1-4 indicates theIf the altitude is higher than 3000m, please contact theIoutFigure 1-4Altitude vs. inverter rated current. Capacitor and varistors. EMI emission. Because the inverter outputs PWM pulse wave, capacitorEV3000 Series Inverter User ManualWhen you dispose the inverter, pay attention to. Explosion risk of capacitor: The capacitors in the mainWaste gas when plastic parts are burned: Poisonous gasDispose method: Please dispose the inverter as industrialEV3000 Series Inverter User Manual. Chapter 2 Models And Specifications. Chapter 2 Models And SpecificationsModels. Rated capacity (kVA). Rated input current (A). Rated output current (A)Items. Input. Output. Specifications. Range. Note: This table assumes that the two conductors are madeIt is recommended toInterface BoardEV3000-4T0185G1, EV3000-4T0220G1 only brakingA braking unit can be connectedEV3000 Series Inverter User ManualTable 3-7. Type. TerminalCommunication. Terminal descriptionNegative terminal of 485 differential signal. Use F6 function code to select input voltageInput resistance: 20k?Use F6 function code to select input voltage. Definition: 10bitUse F6 function code to select output currentAnalog outputSpecification. Standard RS-485 Communication portPositive terminal of 485 differential signal. Analog input. Power supply.
Control board CN11 terminal description. NameMax output current: 5mAMax output current: 5mAIsolated from COM and CMEGrounding terminal of shielding layer. ShieldingBecause analog input signal is easily interfered by external disturbance, so shielded cables must be used, the cable lengthUse shielded cableFigure 3-12Connection of serial communication port is shown in Figure 3-13. Chapter 3 Installation And Cable Connection. Control boardRS485 communication port. TerminalTerminalSignal-. TerminalTwisted cableTwisted cableCan beRS485 port. RS485 portsTerminalRS232 serial port (DB9)Connect with. RS485 portTerminalTerminalTransimitTable 3-8. Terminal. Name. Terminal description. REV digital value commandWhen 12-bit binary setup is selected for theX8 terminal: use external frequency setupSpecification. FWD digital value commandTerminal description of CN1 and CN2. CN4 short circuit bar is in DI side, PGCN4 short circuit bar is in OCI side, PGEV3000 Series Inverter User ManualHighest frequency input of X8Power supply voltage for PG. Highest frequency input:120kHzChapter 3 Installation And Cable Connection. SpecificationUse F5 function code to slect 14 runningMax load: 24Vdc. Max output current: 50mACommon terminal Y1and Y2 transistors'Internally isolated from COM. Programmable relay output. Use F5 function code to slect 14 runningPA-PB: normally closed. PA-PC: noramlly open. Fault relay output. Relay output for fault alarm. TA-TB: normally closed. TA-TC: noramlly openFrequency of output pulse is times of. Output frequency range:Power supply input terminalGrounding terminal of shielding layerShield. PLC isolated from COM internally. Connected to PEPlease use shielding cable or twisted cables (refer Table 3-1 for selection) to connect control terminals. When shielding cableControl cable should be far away from power cable and theParallel arrangement is avoided so as to prevent wrong action of inverter.
Different types of PG have different cable connections, but the short circuit bar of CN4 must be setup correctly. Cable connections of differential output, open collector output, and push-pull output PGs are shown in Figures 3-14 to 3-16. Use shielded cable. PG Error outputFigure 3-14. PG openUse shielded cableEV3000 Series Inverter User Manual. PG push-pull outputFigure 3-16Note. During cable connection, be careful not to short PGP with COM,Please refer Table 3-1 for the selection of relay cable. Surge suppressing circuit should be added for the inductiveRelayCoil of relay or contactor. RelayFigure 3-17. Connection to external power supplyExternal 24V power supply must be isolated from mains by atFailure to observe this requirement willNote. When the customer power source PLC terminal is used, the COMDC snubber circuit. RC snubber circuit. Figure 3-19. Inside theSurge suppressing circuitTerminal for digital value input can be powered by theBefore usage, all the jumpers on the control board andPosition ofFigure 3-20, function of jumper is shown in Table 3-9.ProgrammableFault relayInside theInterface board. Connection to internal 24V power supplyEV3000 Series Inverter User Manual. Jumpers and switch on the control board. Table 3-9Jumper Position. DefaultShort circuit bar is in DI side, PGOCI side. Short circuit bar is in OCI side. PG signal can be selected by openControlboard. Jumper Position. Description of jumpers and switch. AI2 input modes selection. If short circuit bar is in V side, selectFunction. DefaultRS485 port setup selection. Toggle Switch is ON: use terminal. Toggle Switch is OFF: do not useUse terminal, when the RS485 is atChapter 4 Simple Running Of InverterThis chapter defines the terms describing the control,Please read it carefully, it willNote. In a non-panel control mode, the function of STOP key can beThere are three control modes: without PG vector control.
Running controlMode 0: Without PG vector control, vector controlMode 1: With PG vector control, vector control with-speedBesides application of regularThere are five inverter running states: Stopping state,Stopping state. The inverter is in stopping state before running controlAt this time, the running state indicatorThe displaying mode is flashing. Programming state. The inverter can be shifted to programming state in whichProgramming state can display function codes andNote. PG refers to the pulse generator. Running stateIt refers to the method and physical channels to set inverterThere are ten frequency-setting modes which can be lookedFunction Introduction. In stopping state and faultless state, after running controlIn running state, the indicator on the front panel is on, theFault alarm stateThe inverter detects the fault and displays the fault codes. It means the physical channels by which inverter receivesIn this state, fault code is displayed in flashing mode, andThe control modes are classified into three kinds that can beP.OFF state:On the other hand, in stopping and running process, POFFEV3000 Series Inverter User Manual. Chapter 4 Simple Running Of Inverter. Table 4-1. In P.OFF state, the keypad is locked to preventKeyFunctionIn program state, press this key to enter the nextUp. Increase of data or code. Down. Decrease of data or code. Shift. In the state of RUN and STOP, press this key toIn the panel control mode, it is for starting theStop. Reset. The key is for stoping the running of the inverterPress this key double times for emergent stop. The function of the kay can be defined when theIn the panel control mode, press this key for JOGPress this key to reverse the inverter's runningThe panel consists of LED, LED indicator, LCD and keys, asFunction description of the panel keys is shown in Table 4-1. Function. Switchover of parameters and program menus. In programming state, pressing this key returns toRead this sectionFunctions of operation panel.
MenuUser can perform parameter setup, monitor and runningNameLED displayUnit combination indicator. Function selection. Save key. Direction. DirectionMenu selection and switchoverDirection switchover keyJOG key. STOP key. Fault RESET key. Digit revise key. Figure 4-1There are 5 LEDs on the panel, among them three LEDsLEDs are in on, off or flashing state. Panel and keys. Running state indicator: The running state of inverter isEV3000 Series Inverter User Manual. Chapter 4 Simple Running Of InverterOn means FWD direction, offUnit indicator: Formed by three indicators, located at theFigure 4-2Indicator state vs. unitWhen the power is switched on, panel will start 5 secondDuring power-on initialization, if the LED does not displayIf the aboveLED can displays running state parameters if you press thisIn running state, running state indicator is on all the time. Direction indicator indicates the inverter's spinning direction:In this state,NoteWhen the inverter is in the terminalHowever, dueFigure 4-6.In stopping state, the inverter enters running state afterThe first line of LCD displaysThe first line of LCDThe second line of LCD is inPower onSetup Speed. Openloop Vector. Run SpeedDec. DecIndicator ON. Direction indicator. Indicator OFF. Run clockwise. Spinning arrow. Run anti-clockwise. Time. Figure 4-6. Sequences of direction indicator and running direction indicationFigure 4-7. EV3000 Series Inverter User ManualThe operation process is shown in Figure 4-9. In secondParameter setting method via panel: The three-level menuWhen entering the second level menu operation, LCDTable). Operation process is shown in Figure 4-8.Second levelFunction code setup state. Figure 4-8Panel operation procedureSet Freq.In third level menu operation, user can return second levelLCD returns to second level menu directly, but theOperation process is shown in Figure 4-10. Press the.
SHIFT key with single direction shifting function to shift theEnter the function code of lastSetting parameters of EV3000 inverter correctly is aParameter settingEV3000 Series Inverter User ManualMotor's ratedStop DisplaySetup Freq.DC bus voltageSetup Freq.F0 basic functionSetup Freq. PressParameter setupSetup Freq. DC bus voltage. FdFd.03Setup Freq.Fd.00. Running display 1. Keypad control. PressKeypad control. In stopping state or running state, various state parametersThe displayedThe following isIn stopping state, the inverter has 8 state parameters whichRefer to theFigure 4-11 (b).Figure 4-11. Parameters displayed in stop stateIn running state, maximum 16 running state parameters. After converting value of Fd.00 and Fd.01 into binary codes,For example, value of Fd.00 is 47(00101111B), and that of. Fd.01 setup is 19(00010011B). The value of displayedTable 4-2. Running parameter setting example. Function code settingCorresponding binary code. Fd.01. Fd.00Refer to the explanations of Fd.00 and Fd.01. Chapter 4 Simple Running Of InverterKeypad control. Setup Freq.For example, for parameter Fd.01, the binary code should be setNoteParameters. Refreshing. No operationNo operation. Parameters uploadingPress 4Parameter uploading. ParametersParametersHence, the decimal value of parameter Fd.01 is 19. Parameters downloadThe panel has parameter copy and saving function ThisParameter-copy is classified into two kinds: parametersIn order to increase the reliability and safety of parameterParameters uploading: Upload the parameters saved in theFigure 4-13 shows the operation procedure of user'sParameters downloading: Download the parameters storedFigure 4-12. Parameter copy operation procedureNoteIf the data is invalid,When download errorIf the fault persists, the E2PROMContact your supplier then. User's passwordModify theParameter operation procedure is shown in Figure 4-12.
In Figure 4-12, (a) shows the parameter uploading process,The parameter copying process is shown by bar drawings ofInput passwordFigure 4-13. Password setupAfter user's password is set up, if the second level menu isEV3000 Series Inverter User ManualStop stateIf the value of function code needs to be modified, rightStart tuningStart tuning?Motor rotatesTuning. Rated freq. Rated power. After exiting programming menu operation state, user'sIf you need to enterSetting the password after the userFigure (b) shows the process to cancel the user's password. There are twoTuningFigure 4-14. Motor auto-tuning procedure. RUN start tuning. Input motor parametersAutoMotor auto tuning macro. Before selecting vector control, user should input correctParameter tuning can be done through F1.10, but it isIntroduction. For example, the parameters are: rated power 7.5kW, ratedOperation procedure ofSelect 2 in F1.10 to enter tuning operation state. The panelIn this state, three LED unit indicators flash at the same time,Motor auto-tuning processUnder panelBefore thisE2PROM in the keypad. NoteEV3000 Series Inverter User Manual. Chapter 4 Simple Running Of InverterEV3000 operation procedure is shown in Table 4-3. Table 4-3. Procedure. Installation and usingCable connection. Check before switchingCheck at start up. Parameter initialization. Input the motor'sProtection parametersEV3000 operation procedure. Operation content. Install the inverter in the place where the environment requirement is satisfied. Mainly consider if the environment (temperature and humidity) or the heat radiation canInput and output cable connection of mains; wiring of ground lines; cable connection ofConfirm whether the mains voltage is correct, connect circuit breaker into the input circuit;Check the inverter for any abnormal sound, smoke or smell. Panel displays normally with no alarm information. If there is any abnormal phenomenon, switch off the mains as soon as possible.
If it is the first time for the inverter to run, or the inverter's control board or the motor isThe parameters of motor must be input correctly, and must be checked by the userProtection parameters settings of motor and inverter must be set up correctly. TheAt the first running when vector control mode is selected, enter motor auto-tuning state soGeneral. According to driving condition, spinning direction, Acc time, Dec time, start frequency. SettingVectorDecide the parameters of regulator according to the load. If necessary, set up torqueFor PG vector control, Setup the PG parameters correctly. If the motor has no load, start the inverter by Keypad or control terminal. The motor has no load and the inverter is start by keypad or control terminals. Check the inverter's running state:Inverter:Panel normal display, fan normal spinning, relay normal trips and no vibration orIf there is any abnormal phenomenon, stop and check at once. If the running without load is normal, connect the load correctly. Start the inverter with Keypad or control terminal, and increase the load gradually. When the load is increased to 50% or 100%, running for some time and check whether. Running check with loadIn running process, check completely, pay attention to the abnormal phenomenon. If there is any abnormal phenomenon, stop and check. Reference content. Refer to Chapter 3. Installation And Cable. Connection. Refer to Chapter 8. Preservation And. Maintenance. Refer to F0 parameterRefer to F1 parameterRefer to parameterRefer to 4.2.2 Panel. Operation Method. Refer to F0 parameterRefer to F2 parameterRefer to F3 parameterRefer to Fb parameterRefer to F4 parameterRefer to Chapter 8. MaintenanceProcedure. Refer to F0, F2, FAStart, running, stopping, FWD or REV running. PLC running. Variable speed running can be set up as single cycle running or repeated cycle running. One cycle process contains 7 running phases.PID running.
Users can set up reference-input-channel, feedback channel, and parameters of PIDTorque control. Function running. Normal running. Basic running. DC injectionZero servo. Speed tracking. Drop control. Torque control can be used in the control mode with PG vector. The motor's outputBefore start or in stop process, supply DC power to the spinning motor, braking torque isNot only the zero speed running is realized, but also 200% torque can be generated andAt start, the inverter tracks the motor's speed automaically due to inertial, setup the startUsed to balance the motor's load when one mechanical load is driven by several motors. Digital input terminal has powerful functions. It can be used with external control devices. Special terminal to form various application solution. Before the special control function of the terminal is used, correspondent settings must beWhether the motor runs smoothly; whether the motor's running direction is correct. Whether the display of inverter's output state and panel are correct; whether the fan runs. Running checkIf there is any abnormal phenomenon, stop the inverter imediately, switch off the mainsRefer to F7 parameterRefer to Fb parameterRefer to F3 parameterRefer to F2 parameterRefer to F2 parameterRefer to F3 parameterRefer to F2 parameterRefer to F2 parameterRefer to F5 parameterRefer to Chapter 8. MaintenanceGrounding. Motor parameters: rated power: 7.5kW; rated voltage: 380V;MCCB and supply power to the inverter. Figure 4-16NoteConnection for PG connection instructions.Ensure that theEV3000 Series Inverter User Manual. Chapter 4 Simple Running Of InverterFigure 4-17. Basic wiring diagram 2. After tuning, the motor stops. For the description of motor's auto-tuning, refer to Table 4-3The operation procedure is the same as that in example 1.Note. Note on motor and PG connection is the same as that in exampleNote: Note on motor and PG connection is the same as thatThe operation procedure is the same as that in example 1.
EV3000 Series Inverter User ManualThe operation procedure is the same as that in example 1.Note. In panel control JOG running process, if you press other keys, the. JOG running may be interrupted.Note: Note on motor and PG connection is the same as thatUse screened cables for the connection of potentiometer. The shielding coat must be reliably grounded. Three phase RGroundNote: If AI2 is selected as input channel, the position of. CN10 on the control board should be selected correctly in VSetup frequency and keep Jog running state;REV switchBasic wiring diagram 3EV3000 Series Inverter User Manual. Chapter 5 Function Parameter TableWhen use keypad operation, the parameter group corresponds to firstNoteUsers are not allowed to revise them randomly. Otherwise, serious faults and major property loss may result.The parameter name and description in Chapter 6 Detailed Function. Introduction are for detailed reference. It is possible that you may find some differences in the expression.Func.Name. User passwordDisplay on LCD. Setting range. Min. unit. Factory. Profibus User's. ChangeUser passwordLanguage selectionControl modeChapter 5 Function Parameter Table. Display on LCD. Min. unitFrequency settingRunning selection. ChangeHigh frequency limitLow frequency limitAcc time1Dec time1ParameterSetting modeMotor rating and protection parameters. Func.Motor type selection. Display onSetting rangeRated powerRatedRated speedOver loadProtectionPre-excitation 0: Valid under certain conditionFactoryMin. unit. Change. Profibus User'sInverter ratedChapter 5 Function Parameter TableFunc.Motor auto-tuningMotor auto-tuningDisplay on LCD. Tuning protection. Tuning process. Setting rangeMin. unit. Factory setting Change. Profibus User'sF1.11 Stator resistance. Stator resistance. F1.12 Stator inductanceMotor parameterRotor resistanceMotor parameterMotor parameterExcitation currentFunc.Name. FactoryChange.
Profibus User'sStart modeStart frequencyBrake current atS initial partValid data setting mode 4. Valid data input setting mode 1. Valid data setting mode 2. Low 6-bitValid data setting mode 4. In digital setting modes via terminals, all effective setting modes are shown in the following table. Combination states of X8 and X7. Action Process of X8.